Ford 8n engine teardown and rebuilding tips merk kitchen sink

Rather than duplicate all that information, what I will do here is provide a few tips that may not be covered in the other manuals. Compression checks should be done prior to deciding an engine rebuild is necessary. Some engine problems may appear terminal, but are easy to fix. My procedure for getting and interpreting compression numbers is here: engine compression check.

IMPATIENT PEOPLE BEWARE – rebuilding an engine is not particularly difficult. Kitchen sink top lyrics however, it is very meticulous work. Each step must be painstakingly completed, and re-done, as many times as it takes to complete properly. Every single step must be completed properly before moving to the next. Start cutting corners, and rapid engine failure is guaranteed. The point is that engine rebuilding requires patience!

Some people simply do not have the personality/temperment to successfully rebuild an engine. This is not meant as an insult. I’m not entirely sure having a thoroughly meticulous personality is a good thing. Any money saved doing engine work yourself instantly turns into a huge unnecessary waste of time and money, if all the work must be re-done.

It is often possible to do an in-frame rebuild, but a tractor engine rebuild usually starts with removing the hood, battery, radiator, front axle, steering, dash, and other accessories. Get the engine on a stand to do a proper rebuild. Take plenty of photos! It will be some time before this all goes back together. Why trust anything to memory when digital photos are FREE! You can’t take too many photos.

The more photos you take, the more important it is to carefully organize photos so you can find them later. Most cameras create generic names like IMAG0001, 2, 3… You might trust the file date, but those change any time a file is edited. I rename all my photos with the complete date, time, and retain the original sequence numbering. My file name date code is yyyy-mmdd-hrmnse. Obviously, yyyy is the year, mmdd is two digit month and day. The last six digits are the 24 hour time the photo was taken. You do not have to remember the exact time with digital photos. What album is kitchen sink by twenty one pilots on the date/time each photo was taken is saved in the file information. There are several decent freeware utilities for quickly renaming large batches of files, and date taken can usually be used to rename the files.

Completely drain the fuel from the tank, remove the fuel valve assembly, and twist a properly sized pipe plug in the hole to keep things out of the tank. Leave the fuel valve on the tank and it will surely get broken. Take before pictures of everything. These photos need to provide details like which way the assembled fuel valve is supposed to point when reinstalled.

While the engine is in pieces, send the radiator out to be cleaned, tested, and re-cored if necessary. Repairing an original radiator is far better than trying to fit most of the new replacement radiators. Buy new radiator mounting hardware, and rubber pads. Do you need a new radiator cap? If so, buy that, a new set of hoses, hose clamps, and a thermostat. Store the new parts with the radiator, so they won’t be lost when it’s time to reinstall everything.

Dealing with frozen or stripped nuts and bolts is not covered in any manual. I love it when the manual simply says remove left whatsit and one stuck or stripped bolt takes 3.7 hours. PB blaster works much better than anything else for rusty hardware, PERIOD. None of the other products, or home-made rust dissolvers worked as well as PB blaster in any of the actual side-by-side comparison tests I have been able to find. A little heat from a torch often helps PB blaster work.

Remember heat causes metal to expand. Heating a nut will expand it away from the bolt and may help break it loose. On the other hand, heating a bolt expands it into the threaded hole or nut, and just locks it even harder. If you use heat on a bolt, wait until it cools completely before trying to turn it. I often start spraying rusty fasteners with PB blaster a day or so before, and spray them 2 or 3 times, before making the first attempt to loosen them. The chemicals work better when given more time to work.

Rusty slotted and phillips machine screws suck. Most of those screws are not coming out with regular screwdrivers. You can try, but don’t twist so hard you completely wring the slot out. If you’ve already mostly ruined the slot before finding this site, don’t give up yet. Before you start drilling them out, get an impact driver. Replace kitchen faucet cartridge video not an air gun, get the old-school, whack-it-with-a-hammer, manual impact driver. Buy a medium-weight machinist hammer also, if you don’t already have one (about 3 pounds with flat and ball peen striking surfaces). You are working on a ford, so I usually assume you already have a full set of various hammers.

My impact driver is a sears craftsman from my motorcycle days. Sears still has them with the automotive specialty tools. An impact driver is a miracle cure for stuck and stripped machine screws. The tool and bits are hardened steel, and the tool has an internal taper that works in both directions. Some screws break loose easier if the first attempt is to tighten them slightly. Place the bit in whatever is left of the slot, turn the tool less than 1/8 turn up the ramp in the direction you want the fastener to turn, then give the tool a good firm whack with a medium-size hammer. Do it again, and again. Hit the tool, not your hand! By the third whack, you should see the screw start to turn. Keep going for a couple whacks turning the tool a little more before each whack. Now, switch to a standard screwdriver and back the screw out. You just saved the threads from a lot of abuse caused by drilling and re-tapping.

An assortment of nut splitters, saws, chisels, grinders, and a cutting torch may come in handy when rotten hardware will be replaced anyway. It is especially aggravating when a previous owner used extra long bolts rather than buying or making them the correct length. Sometimes the easy way is to intentionally over-tighten stuck fasteners till they snap.

There will be bolts or studs that snap-off flush with a casting surface. I’ve only rarely had success with easy outs. They may work if the snapped bolt isn’t really stuck in there. If you try them, use the largest drill bit and easy out that will fit in the snapped bolt. Do not snap an easy out off trying to break the stuck bolt loose. That just makes a bad problem worse. Kitchen sink garbage disposal plumbing diagram the hardened steel easy out is nearly impossible to drill. Any snapped hardware that is bottomed in the threads or otherwise completely stuck, will have to be drilled out. Center punch the bolt. Start with a small bit. If the bit goes off-center, angle the drill, then straighten out, so the hole ends up in the center of the snapped bolt. It is very important to drill as close to the center as possible. Use larger and larger bits until most of the bolt material is gone. Use a pick to clean the bolt threads out of the threaded hole. Finally, run the correct size tap through the threads with light pressure to completely clean the threads. Don’t force it to cut new threads. Machine shops –

Major engine machine work should be done by a specialized engine machine shop. Machine shop time and equipment is expensive, but worth every nickle for engine work. Any disassembly and assembly work you can do will save money. The line between major and minor machine work varies widely. What to do when the kitchen sink is clogged some fortunate individuals have a full machine shop at home, and still don’t attempt engine machine work. This is definitely a specialty that requires special knowledge and tools.

Sort and store hardware – pay close attention to which bolts go with which holes. Some hardware for attaching the cylinder head may use nuts and studs. Take pictures and notes to ensure the correct hardware goes back into the holes. If you use a bolt or stud that is too long, it will crack the engine block when it bottoms out in the drilled hole, or if the unthreaded portion of the shank jams. There are many types of hardware bins, cans, jars, or even tupperware that can be used to keep track of hardware. Buy your own tupperware, don’t raid the kitchen cupboard.

If you are replacing the cylinder head, the new heads are generally somewhat thicker castings than the old ones. That means you will need new longer bolts, or longer studs. I prefer using all studs and nuts to attach the cylinder head. Studs can be turned into the head to the full depth of the available threads. When the gasket and cylinder head are placed on the engine, studs that are too long or short are immediately obvious. If the unthreaded shank is sticking up above the head, the stud is too long. When the nuts are tightened, studs cause much less wear to the threads in the block. There is absolutely no need to lock studs into the casting by cranking them until the untreaded portion jams in the threads. All this does is make the studs harder to remove.

The valve guides are part of the valve assembly that was originally slipped down into the block and secured in place with a steel clip. Once that clip was inserted, the valve guide moves up slightly trapping the clip in the block. The valve guide bushing needs to move down slightly in order to release the retainers. In a new engine, prying on the small hole in the retainer is enough to move the bushing down and release the clip. This is what the manual says to do. Good luck with that.

Look through the intake and exhaust ports. The top of each valve guide bushing should be visible. It may be possible to take a pry bar and pry them down enough to remove the clips. The valve guide bushing retainers should move down fairly easy against the valve spring tension. I usually find about half or more of them are completely frozen in the bore. The engine I am disassembling as this is written had all of the guides rusted to the bore, and the retainers thoroughly rusted to the slot in the guides. Soak them in PB blaster, automatic transmission fluid, or whatever rust-dissolving product you prefer to use.

Oil gallery plugs – there are one or two small plugs near the camshaft that plug the ends of the main oil passage through the engine. They must be removed to thoroughly clean the engine block. My early 9N engine block only has one plug at the front. My 1951 8N side distributor engine block has one plug at both ends of the main oil gallery tube. The parts books point to the front galley plug with part number 6397. Replacing kitchen sink with tile countertop this is wrong. Part number 6397 is the dowel pins that help locate the front cover and transmission. The correct part number for the gallery plugs is 3563052-S5. If you have to drill yours, you will need to buy a tap. The plugs are standard hardware, 1/8-27 NPT pipe plug 3/8 long with a slotted head. That fine-threaded 1/8-27 pipe tap probably will not be in your set. It might be easier to find the plugs with an allen head. If so, the next person to work on that block will thank you for changing them. Do not attempt to remove these plugs with a standard screwdriver, loosen them first with a manual impact driver, as described above under stuck fasteners.

ENGINE OIL PUMP – the oil pump innards can often be replaced to repair any wear. If the pump casting is badly worn, scored, or cracked, it will have to be replaced. The oil pump is part of the main bearing cap on the N-tractors. Kitchen designs with sink in island it the main bearing cap/oil pump is being replaced, the block and all main bearing caps will have to be line-honed.

You may elect to have the machine shop remove and install sleeves, or install the entire rotating assembly for you. Keep in mind that you will have to pay for the service. Anything you can do yourself saves money, unless you mess it up. There is not much I can add to the process of removing and replacing piston assemblies, sleeves, crank, and bearings. The work is already well covered in the shop manual and other guides. Do use plastiguage on every crank and rod bearing to confirm clearances before bolting the bearing and rod caps for the last time.

ASSEMBLY LUBE – use plenty of assembly lube and motor oil on everything as it goes together. Assembly lube is for bearing surfaces. Motor oil should be on the cylinder and pistons. If this engine is going to sit for several months before being fired, use something a little thicker like STP on the pistons and cylinders. Over time, motor oil runs off and disappears. Starting a dry engine is very bad.

ROPE SEALS – crankshaft rope seals are a pain. I believe there is a upgraded rubber lip type seal for the front main crankshaft seal. If so, use the upgraded seal. I believe the rope seal is all that is available for the rear crank seal. Carefully cut the rope seal lengths to fit exactly flush in the top and bottom half. Do not be tempted to leave the seal slightly proud of the surface! That will surely crack the seal retainer flange and result in a seal that leaks.

Place a standard 1/2 drive breaker bar on the front crank bolt and turn the crankshaft after each bearing cap is tightened in stages. I start with about 1/3 the recommended torque, then 2/3, and a final pass to the proper torque. If there is ever any sudden increase in effort to move the crankshaft, STOP! And figure out why. The crankshaft should get gradually harder to rotate as each bearing is tightened, and as each piston assembly is added to the rotating assembly. When complete, the crankshaft should still move by hand without too much effort.

Once the engine is installed, fill the crankcase, and prime the lubricating system by rotating the engine oil pump. Exactly how you do that depends on how the oil pump is driven. Some oil pumps can be turned without turning the engine. On the N-tractors the oil pump is driven directly off the crankshaft. Remove the spark plugs and crank the engine a few turns. Make sure you see good oil pressure on the gauge before putting the spark plugs back in.

I generally use a 10W-40 starburst SM motor oil that lists some level of ZDDP on the label, then use an oil additive product that brings the ZDDP level up to a level similar to that formulated into the older type SF or SG motor oil. At this time STP oil treatment is what I an using. Here’s a link to a longer blurb about motor oil and ZDDP in motor oil. Kitchen sink pipes diagram link to complete engine rebuilding info